Case Studies
Hayley Group Delivers Bespoke Stores Management Solution for Flagship Packaging Facility
A manufacturer of corrugated packaging was about to open a £50m facility. Hayley was called-upon to assist with the engineering stores build.
Read MorePlastic Pipe Manufacturer Avoids Costly Production Stoppage Thanks to Hayley 24/7 Gearbox Repair
A manufacturer of plumbing and drainage products had a machine down due to a gearbox failure. Hayley and Hayley 24/7 worked to help avoid £250k in lost revenue.
Read MoreAir Leak Survey for Medical Equipment Manufacturer Saves £93k in Annual Energy Costs
A global manufacturer of medical equipment was provided with an Air Leak Survey by Hayley Fluid Power. As a result, a cost-saving of £93k was enabled.
Read MoreHayley PPE Face Fit Testing Completed for Aerospace Engineering Company
Hayley PPE offers a face fit testing service for customers who require RPE, and here we see the service provide some real benefit to an aerospace customer.
Read More£670k+ in Lost Revenue Avoided as Hayley Source Alternative to Failed Obsolete Valve
A wood products manufacturer had suffered a breakdown to a valve on their press line, stopping production. An alternative replacement was needed quickly.
Read MorePump Refurbishments by Hayley 24/7 Set to Save Car Manufacturer c.£173k in Annual Energy Costs
A car manufacturer had four long-coupled end suction pumps that had been deemed beyond economical repair by another third party repairer. Each new replacement pump would cost £18k on a 5-6 month lead-time from the USA, meaning an expensive and drawn-out process for the customer. Hayley 24/7 Industrial Pumps team were given the opportunity to…
Read MoreBeta Tools UK and Hayley Group Collaborate to Create New 5S Workshop Solution for Rail Customer
The SituationThe scope of the project was to replace and improve their existing equipment and create two modern 5S (sort, set in order, shine, standardise, sustain) workshops to support a total of sixteen engineers across their site. They required workbenches, additional storage, dedicated engineers tool kits and an are for shared tools. A key consideration…
Read MorePersistent Mechanical Failures within Mixer Drive System Resolved by Hayley and STM UK
Hayley worked with STM UK to resolve persistent mechanical failures within a twin mixer drive system at a mineral processing plant.
Read MoreHayley Group & ROCOL Improve Mechanical Reliability & Audit Efficiency for Food Manufacturer
Hayley & ROCOL recently collaborated to improve the mechanical reliability & audit efficiency for a Cheshire-based baked goods manufacturer.
Read MoreHayley Cumbria Collaborates with Lamond & Murray to Refurbish 1.5 Tonne Gearbox
A large pulp processing and papermaking site in the North West of England was experiencing numerous operational challenges with their production line – step up Hayley and Lamond & Murray.
Read MoreHayley Group Collaborates with Verder to Reduce Downtime Risk at Salad Processing Facility
A manufacturer of ready-to-eat salad products had multiple different pump technologies operating across their facility in the West Midlands, despite many doing similar duties.
Read MoreHayley Group & Grundfos Cut Energy Costs and Extend Life of Pumps at Aerospace Factory
Read this case study to discover how we worked in collaboration with Grundfos to reduce a customer’s energy costs by £180k p/a.
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