The Situation
A global building materials supplier wanted to improve their lubrication processes and extend the life of their concrete mixer gears. Their current process involved applying a bitumen-based grease by hand. Inconsistent application was risking unnecessary wear to machinery. The process was slow, involved weekly downtime, and risked the safety of operators.
The Solution
HAYLEY DEXIS worked closely with the customer to determine that the SKF P215-M100-5K7 fully automated lubrication system would provide an effective solution. The system would automate the application of lubricant to the gears, freeing up resource and removing the need for planned downtime. The automatic dispenser would also ensure consistent application, reducing unintentional damage. HAYLEY DEXIS also encouraged the customer to switch from bitumen-based grease to FUCHS CEPPLATTYN KG10 HMF 2500. This would reduce safety risks and improve performance.
"BOTH THE EFFICIENCY AND EFFECTIVENESS OF THE CUSTOMERS’ LUBRICATION PROCESS HAS BEEN IMPROVED."
The Result
Time spent on lubrication tasks has been dramatically reduced, with the automated system also ensuring both accurate and consistent delivery of the grease. Health & Safety concerns have also been eased with the use of the FUCHS grease and the removal of operators working at height.