When the original manufacturer of a critical shaft end seal cover went out of business, a client faced an urgent replacement challenge. With only an image, sketch, and sample part to work from, they needed an exact replica to keep their machinery operational.
THE CHALLENGE
The client required a white nylon shaft end seal cover with precise specifications: three 6.5mm diameter holes, each counterbored 5mm deep for M6 cap head screws. Any dimensional errors could compromise the seal’s integrity and machinery performance.
THE SOLUTION
Using reverse engineering techniques, the team recreated the part from the provided sample. Precision machining ensured exact hole dimensions and counterbore specifications, while white nylon material provided the necessary durability and performance characteristics.
The entire process from consultation to delivery was completed in under five days, minimising operational downtime and associated costs.
RESULTS
The finished component delivered exact dimensional accuracy matching the original part. Quality control confirmed all critical dimensions met required tolerances, ensuring reliable long-term performance.
WHY THIS MATTERS
This project demonstrates the value of custom manufacturing when dealing with discontinued components. The combination of reverse engineering capabilities, rapid production, and precision machining provides businesses with reliable solutions when original parts are no longer available.
For companies facing similar challenges, partnering with manufacturers who offer technical expertise and fast turnaround times ensures operational continuity regardless of original manufacturer availability.
