
PROJECT OVERVIEW
A building materials company required a complete overhaul of a Flender triple reduction right-angle reducer gearbox with a two-stage planetary unit (478.90:1 gear ratio) during a planned maintenance shutdown. The work needed to be completed within the strict shutdown timeframe to avoid production delays.
SCOPE OF WORK
- Full mechanical strip down and inspection
- Identification and replacement of work components
- Precision gearbox refurbishment and assembly
- Test running of the gearbox system
- Final painting and badging of the unit
KEY HIGHLIGHTS
The project featured a complex gearbox setup with an impressive 478.90:1 gear ratio. HAYLEY 247 DEXIS worked collaboratively with the client’s maintenance team to ensure zero delays during the critical shutdown period. The high-quality mechanical overhaul successfully extended the operational life of this essential equipment while meeting all project timelines.
WHY CHOOSE 247?
The client selected HAYLEY 247 DEXIS for our reputation for responsive and expert gearbox repairs under tight time constraints. Our experience with high-ration, multi-stage gear systems and proven ability to deliver during critical shutdown periods made us the ideal partner. This project once again demonstrated our commitment to precision, reliability and speed in industrial equipment repair.