Pump Effiency Surveys
Take the first step to optimising your pump assets.
Our Industrial Pump Specialists Provide a Comprehensive Pump Audit Service
Pumps are commonly one of the most energy-hungry components operating in an industrial setting. Errors in specification such as oversizing, overpowering or unsuitability with the fluid(s) being pumped, or older units suffering efficiency losses can mean pumps are often unnecessarily consuming high amounts of power.
Our industrial pump specialists provide a comprehensive pump audit service which has been proven to help customers to begin a huge cost-saving journey, with other benefits such as a reduction carbon footprint and any issues around maintenance being eliminated, also being enjoyed by many. The audit is conducted in accordance with the ISO/ASME 14414 standard.
Why Choose HAYLEY DEXIS for your Pump Efficiency Surveys?
The key aim of one of our pump audits is to provide the detail to enable the full optimisation of a pumping system, however many pump assets this is composed of. Here are some of the key reasons to commission a pump audit:
Pumps that have been in operation for an extended period of time may have had their nameplates worn or have labels missing, making it difficult to identify individual assets and determine their performance characteristics. The expert engineer conducting your pump audit is armed with all the knowledge, experience, and the latest technology to enable accurate identification.
During a pump audit, four main performance parameters are recorded in a modern data-logging device. Flow (m3/h), differential head (m), temperature (t) and consumed electricity (kWh), are all analysed. A load profile and efficiency curve for your system is then created with an accuracy or +/-3%, along with a set of recommendations for replacements (where required) and estimations for what benefits can be expected.
With its focus on optimising energy usage, it’s little wonder why the most common benefit enjoyed following a pump audit is a marked reduction in electricity consumption. If multiple assets are set to be replaced for more energy-efficient alternatives, the cost-saving potential is huge.
By adhering to the recommendations set-out in the results of a pump audit, any issues and the costs associated with maintenance activities directly involving pump assets can be significantly reduced. System reliability will also be improved, meaning a reduced risk of component failures causing production stoppages and breakdowns.
Modern efficiency philosophies around constant pressure, direct level control and temperature control will be integrated into the new system design, optimising its performance.
Thanks to the improvements made to the energy efficiency of the pumps and the system they operate within, the carbon emissions associated with the operation are reduced. This fact helps customers to demonstrate their energy-saving or ’green’ credentials.
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Our branches are supported by teams of product experts specialising in their unique areas, be it bearings, fluid power, PPE, lubricants, or any of our other product categories. These teams are responsible for offering technical support to assist with purchasing decisions and answer any queries our customers may have.